MAISHA MABATI MANUFACTURING PROCESS

State-of-the-art manufacturing facility in Ruiru, Kenya

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Step 1

COLOR COATING (PAINT)

In the Colour Coating process, chemicals and desired colour coating is applied on the steel sheet after galvalume process for making the roofing sheets. In this process, the galvanized sheets go to the relevant paint coating sections through the chemical coating process, which is backed through an oven with 210-250 degrees, to firmly blend on the roofing sheets.

Step 2

PROFILING

This is the process where the straight, thin sheets are made into different profiles of roofing sheets. The sheets pass through a combination of rollers, which press against them so that they are shaped accordingly. There are several types of finishes with smooth, bright & matte finishes to choose from which can be profiled in different profile types and lengths. The Standard length is 2 Meters, 2.5 meters, 3 meters or as per specific customer requirement.

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Step 3

ALUZINC PROCESS

In the Hot Dip Galvalume process, Aluminium & Zinc coating is applied on the steel sheets to prevent from corrosion and other atmospheric reactions. An even coat consisting of 45% zinc & 55% aluminium is applied and to maintain the coating thickness, we have automatic air gap control through PLC. Furthermore, to prevent the coated surface, it passes through chromic acid to form a protective layer.

Quality

Quality Assurance

Our commitment to quality is unwavering. Every product undergoes rigorous testing at each stage of the manufacturing process to ensure it meets our high standards. Our manufacturing facility is ISO 9001:2015 certified.

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Thickness Testing
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Coating Adhesion
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Salt Spray Testing
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Impact Resistance
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UV Resistance

PACKAGING & DELIVERY

The customer can range his demand on the thickness, the coating of AluZinc percentage, the length and width of the sheet and even a specific colour. All requests from valuable customers are taken in order and fulfilled.

Thickness

  • 32 gauge โ€“ 0.20MM
  • 30 gauge โ€“ 0.25MM
  • 28 gauge โ€“ 0.32MM
  • 26 gauge โ€“ 0.40MM
  • 24 gauge โ€“ 0.50MM
  • 22 gauge โ€“ 0.60MM

Weight per Meter

  • 32 gauge โ€“ 1.41 kg/m
  • 30 gauge โ€“ 1.81 kg/m
  • 28 gauge โ€“ 2.32 kg/m
  • 26 gauge โ€“ 2.99 kg/m
  • 24 gauge โ€“ 4.50 kg/m
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Our Facility

Located in Ruiru along Kamiti Road, our state-of-the-art manufacturing facility spans over 10 acres and houses the latest machinery and technology for roofing sheet production.

  • โœ“ Modern roll-forming lines for different profiles
  • โœ“ Advanced color coating equipment
  • โœ“ Precision cutting and slitting machines
  • โœ“ Quality control laboratories
  • โœ“ Warehousing and logistics operations
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Ruiru Kamiti Road, Ruiru, Kenya